Predictive Maintenance Dashboard

Transformer WN-KTXE · live condition monitoring · ← fleet

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LIVE MONITORING
Overall Risk Score
0 100 50
0
● CRITICAL
Risk Score / 100 · evaluated 2026-06-11 12:51
Score Breakdown & Weighted Formula
35% weight Rule-Based · IEC 100
25% weight DGA Diagnostics 100
20% weight Statistical Z-Score 100
20% weight Isolation Forest 33
Rule-Based · IEC 100 × 0.35 = 35.0
DGA Diagnostics 100 × 0.25 = 25.0
Statistical Z-Score 100 × 0.20 = 20.0
Isolation Forest 33 × 0.20 = 6.7
Score = Rule×0.35 + DGA×0.25 + Stat×0.20 + IF×0.20
= 86.7 → CRITICAL
Action Required
🔴 CRITICAL
Take the transformer out of service and inspect now
⏱ within 1 day(s)
NORMAL (0–20)routine
LOW (20–40)schedule
MEDIUM (40–60)inspect ↑
HIGH (60–80)repair 7d
CRITICAL (80+)stop now!
Rule Alerts
5
CRITICAL alerts
0
WARNING alerts
DGA Diagnostics
D2
fault type(s)
100
DGA severity
ML & Statistical
100
Z-Score component
33
Isolation Forest
Overall Assessment
🔴
CRITICAL
act within 1d
Open Alerts (5)
DetectedMethodSeverityMessage
05-02 05:00 rule CRITICAL ACETYLENE-C2H2 PHASE A (PPM): 380.0 — Electrical arcing — highest severity
05-02 05:00 rule CRITICAL ETHYLENE-C2H4 PHASE A (PPM): 620.0 — Severe overheating above ~700 C
05-02 05:00 rule CRITICAL METHANE-CH4 PHASE A (PPM): 600.0 — Thermal fault above ~300 C
05-02 05:00 rule CRITICAL HYDROGEN-H2 PHASE A (PPM): 1700.0 — Partial discharge in oil
05-02 05:00 dga CRITICAL DGA fault D2: Discharge of high energy (arcing)
IEC Rules Catalog (reference)
ParameterUnitWarnCriticalStandard
HYDROGEN-H2 ppm 100 700 IEC 60599
METHANE-CH4 ppm 120 400 IEC 60599
ETHYLENE-C2H4 ppm 50 200 IEC 60599
ACETYLENE-C2H2 ppm 3 35 IEC 60599
CARBON MONOXIDE-CO ppm 350 900 IEEE C57.104
MOISTURE-H2O ppm 10 30 IEC 60422
TOP OIL TEMP °C 85 105 IEC 60076-7
WINDING TEMP °C 98 120 IEC 60076-2
AMBIENT TEMP °C 40 50 IEC 60076-2
OLTC OIL TEMP °C 80 100 IEC 60214-1
BOTTOM OIL TEMP °C 75 95 IEC 60076-7
① Rule-Based · IEC 60599 / 60076
Compares each sensor's latest reading against fixed IEC limits — no learning, instantly explainable, highest trust. At/above the warning limit is flagged; at/above critical it's urgent.
ParameterLatestWarnCriticalStatus
ACETYLENE-C2H2 PHASE A (PPM) 380.0 ppm 3.0 35.0 CRITICAL
ETHYLENE-C2H4 PHASE A (PPM) 620.0 ppm 50.0 200.0 CRITICAL
METHANE-CH4 PHASE A (PPM) 600.0 ppm 120.0 400.0 CRITICAL
HYDROGEN-H2 PHASE A (PPM) 1700.0 ppm 100.0 700.0 CRITICAL
② Statistical · Z-Score Consensus
Learns each sensor's own normal range, then flags points by a 2-of-3 consensus of global Z-score, rolling Z-score, and IQR — catching drift and spikes even while still under the IEC limit.
SensorAnomalous ptsof totalRate
ACETYLENE-C2H2 PHASE A (PPM) 6 30 20.0%
ETHYLENE-C2H4 PHASE A (PPM) 6 30 20.0%
METHANE-CH4 PHASE A (PPM) 6 30 20.0%
HYDROGEN-H2 PHASE A (PPM) 6 30 20.0%
③ Isolation Forest · Multivariate ML
An unsupervised model that learns the joint normal pattern across all sensors at once — so it can flag a combination that's abnormal even when every sensor alone looks fine (e.g. winding hot while load is light).
MULTIVARIATE CONTEXT · 33/100
Singled out the 2 most-unusual of 30 multivariate snapshots — it always isolates the oddest sensor combinations by design, so this is a context signal, not a standalone verdict (the overall priority above fuses all four methods). The flagged snapshots deviate most on: (multivariate = all sensors viewed together, not one at a time.)
  • ACETYLENE-C2H2 PHASE A (PPM) +1.8σ
  • ETHYLENE-C2H4 PHASE A (PPM) +1.8σ
  • HYDROGEN-H2 PHASE A (PPM) +1.8σ
Likely drivers (approximate) — Isolation Forest gives no exact per-sensor attribution; ranked by mean deviation of the flagged snapshots vs the window normal.
④ DGA · Duval Triangle + IEC Ratios
Identifies the type of fault from dissolved gases — corona, sparking, arcing, or overheating — using the Duval Triangle and IEC 60599 gas ratios.
CO
0
ppm
H2
1700
ppm
CH4
600
ppm
CO2
0
ppm
C2H2
380
ppm
C2H4
620
ppm
C2H6
0
ppm
The three combustible gases are reduced to their relative % of CH₄ / C₂H₄ / C₂H₂ (they sum to 100). That single point is plotted on the Duval Triangle — the zone it lands in names the fault:
PD D1 D2 T1 T2 T3 DT %CH₄ %C₂H₄ %C₂H₂
PD Partial discharge (corona)
D1 Discharge of low energy (sparking)
D2 Discharge of high energy (arcing)
T1 Thermal fault below 300 C
T2 Thermal fault 300-700 C
T3 Thermal fault above 700 C
DT Mixed thermal and electrical fault
IEC 60599 ratio cross-check
R1 = C₂H₂ / C₂H₄0.613
R2 = CH₄ / H₂0.353
R5 = C₂H₄ / C₂H₆
Duval Triangle
D2
Discharge of high energy (arcing)
IEC 60599 ratios
D2
Discharge of high energy (arcing)
Two independent methods, shown side by side; the DGA score uses the more severe of the two. ND = no fault determinable.